What details are easily overlooked in the design process of precision fixtures?

The design of precision tooling fixtures is a task that requires high precision and professional technology. Designers need to consider numerous details to ensure the accuracy and stability of fixtures, in order to ensure that the manufactured products meet design requirements and meet customer needs. During this process, there are some easily overlooked details that may seem insignificant but can affect the quality and performance of the fixture. The following is a summary of experience that can help fixture designers avoid these detailed issues.

1、 Accuracy of measurement

Making fixtures is a precise task that requires precise measurement of each component. For many fixture designers, measurement seems to be the simplest task. However, we often overlook the accuracy of measurements. If a fixture is manufactured and the measurement standards do not meet the requirements, the fixture will not function properly, and even if a component is successfully manufactured, it is difficult to ensure that it meets the specifications. Therefore, in the process of fixture production, it is necessary to carefully check whether the dimensions of each component meet the production requirements.

2、 Surface treatment and painting

Precision fixtures are not only in manufacturing, but also in surface processing and coating, which is a very important link. During the use of fixtures, they may come into contact with metal, which can easily cause oxidation, acid corrosion, and other phenomena on the surface of the parts. Therefore, surface treatment and coating cannot be ignored. Fixtures that lack surface treatment and coating are more susceptible to damage and have a significantly shorter lifespan.

3、 Material selection

The selection of materials is easily overlooked by fixture designers. Some people believe that if the materials are the same, the products they produce will also be the same, but this is a big misunderstanding. The different materials can affect the overall performance and quality of the fixture. The material of the fixture should have characteristics of corrosion resistance, high temperature resistance, and high strength, in order to maintain the stability and quality of the fixture.

4、 Model design parameters

Designing a model is not a simple task, designers need to consider many details. If incorrect data or parameters occur during the model design process, it may lead to fixture products not meeting the required requirements. When designing the model, special attention should be paid to these details to ensure the accuracy and stability of the fixture.

5、 The process of operation

During the use of fixtures, designers also need to carefully arrange some details. In the operation of fixtures, some small details are easily overlooked. For example, scratches, damage, or vibrations that may occur during use may all affect the stability and performance of the fixture. Therefore, it is necessary to pay high attention and promptly address any issues when using fixtures.

6、 Quality control

The design and manufacturing of fixtures require a high degree of careful quality control, which is particularly important for fixtures. Designers should pay special attention to quality control to ensure the performance and quality stability of fixtures. Quality control can include strict QC testing, rather than just conducting testing at the last minute; The recording of quality management documents enables future summarization of production processes and mastery of influencing factors.

Summary:

The design and manufacturing of fixtures is a precise task that requires consideration of many details. The issues listed above are often overlooked by fixture designers, but these detailed issues are very serious and can have unpredictable consequences. Professional fixture designers should pay attention to these issues and continuously strive to improve their abilities to develop and produce higher quality fixtures for customers.